Working Principle of Vibro Sifter Machine
A vibro
sifter is a simple equipment, however, its construction and working principle
may be quite challenging for most people.
Before we
review the working principle of vibro sifter machine, let’s discuss some
essential components of this equipment:
High Quality Springs
From the
images above (Parts of a Vibro Sifter Machines), you can see the sieves/screens
are suspended on a spring. The main purpose of these springs include:
- Allow the entire upper section of the machine to vibrate freely
- It helps minimize power consumption
- Acts as damper; i.e. preventing any transmission of vibration to the floor
Apart
from the springs, we have:
A Vibratory Electric Motor
It is
this motor that causes the multi-plane vibratory motion as you can see in the
video above. Remember, this motion increases the rate at which the material
passes through the various sieves.
To
achieve this, this equipment come with an out-of-balance weight assembly.
Screen Structures
This is
where the sieves are fitted. It is these sieves that separate materials
depending on their size/shape.
The
screens are held in tension, making it easier for material to move in the
direction of the vibration. This could be in horizontal or vertical direction.
Depending
on the type of material you wish to process, it is possible to adjust the
screen motion precisely to the performance requirements.
That is,
a single machine can achieve both aggressive and gentle material separation.
The
screen structure uses the FDA approved seals to prevent cross contamination of
the products in different sieves.
Outer Structure/Casing
The
structure is made from stainless steel. It confines the product to be processed
to a desired size and finesses.
For easy
mobility, the structure has nylon casters.
Hopper Lid
It
confines the material, keeping both the machine and surrounding environment
from dust.
How a Vibrating Sifter Works
First, I
want you to review the image below:
Image illustrates the movement of the various
particles of material being separated in a Vibrating Separator
Basically,
the whole process in the image above can be summarized as:
- Feed the material you intend to separate through the hopper (the small hole at the top of the vibrating separator).
- Ensure the cover, screen structure and the base frame is tightly secured with the clamping rings.
- Power the machine from the mains and switch it on
- The vibrating motor will be energized causing a vibratory motion due to the out-of-balance weight assembly.
- The screen/sieve will begin to vibrate. Material fed to the hopper will then travel across sieves depending on the particle size.
- Material travels in a controlled pathway and exits the system through the discharge system.
- Depending on the design of the vibrating sifter, you can use the machine for:
- Classifying particles for the case of multi-deck
- Scalping or sifting for the case of a single deck
As you
can see, the working principle of a vibrating separator is simple and easy to
understand. Of course, every machine comes with a simple to understand manual
or guide.
Remember,
when shopping for these equipment, you need to go for one that guarantees
quality production process.
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