Tuesday, 20 December 2016

Procedure for Log book preparation.

1.0
PURPOSE
To lay down a procedure for the preparation of log book for equipment.

2.0
SCOPE
This procedure is applicable to the all equipment situated in Compny name.
3.0
RESPONSIBILITY
Officer  Production /Officer QA
4.0
ACCOUNTABILITY
Head Production/Head QA
5.0
PROCEDURE

5.1

5.2

5.3

5.4
















5.5

5. 6










5.7

5.8


All the equipment must have an individual log book. .

All the activity done on equipment shall be recorded in log book.

The log book contain operational, cleaning & Brea down/ maintenance record.

The log book for any equipment shall be contain the following parameters:
      a) Equipment Name
      b) Equipment Identification Number.
      c) Department
      d) Location
      e) Date      
      f) Name of the product
      g) Batch Number
      h) Mfg. date
      i) Exp.date
      j) B.Size
      k) Operational activity (Procedure time)
      l) Done by.
     m)Checked By
     n) Verified By
     o) Remarks

The log shall be prepared in a register form as per the Annexure-I.

 Any break down in equipment must be recorded.

The log book for break down contain the fallowing parameter-

a) Date
b)Details of break down
c)Corrective action taken
d) Rectified by
e) Checked by
f) Remarks

The log book shall be in a register form as per annexure II.

Maintain the records of all equipment as per log book.


6.0
REFERENCES     
SOP guideline by  D.H. Shah                                                                                                                                   


7.0
ANNEXURES

Annexure No.
Title of Annexure
Format No.
Annexure I
EQUIPMENT LOG BOOK
QA/039/F01-02
Annexure II
BREAK DOWN LOG BOOK
QA/039/F02-00


8.0
ABBREVIATIONS
Abbreviations
Full Forms
SOP
Standard Operating Procedure
QA
Quality Assurance
9.0
DISTRIBUTION
Master Copy
Head Quality Assurance Department

Controlled office Copy No. 1
Head Quality Assurance Deptt.

Controlled office Copy No. 3
Head Production (Tablet) Deptt.

Controlled office Copy No. 4
Head Production (Liquid) Deptt

Controlled office Copy No. 5
Head Production (External) Deptt

Controlled office Copy No. 6
Head Production (Soap) Deptt

Controlled office Copy No. 8
Head Store  Dept.(Main Block)

Controlled office Copy No. 10
Head Engineering Dept.

Controlled office Copy No. 11
Head Store  Dept.(External Block)

10.0
REVISION HISTORY
S.No.
Revision No.
Effective Date
Reason for Revision
Details of Change
Authorized By
(sign & Date)












                                                               
Annexure II
BREK DOWN RECORD

Date
Datails of Break down
Corrective action taken
Rectified by (Eng.)
Checked
By (Prod.)
Remark



























Annexure I
EQUIPMENT LOG BOOK
 EQUIPMENT NAME:
EQUIPMENT ID NO.:
DEPARTMENT:
LOCATION:
OPERATION RECORD
CLEANING RECORD
Date
Product Name
Batch No
Mfg Date
Exp.
Date
Batch Size
Start time
Completion Time
Operator
Checked By
Cleaning done
Cleaned by
Checked By
Verified By IPQA
Remark
From
To


































Monday, 19 December 2016

Procedure for maintenance/servicing and verification/ calibration of Balances by external agency

1.0
PURPOSE
To lay down a procedure for maintenance/servicing and verification/calibration of balances by external agency.

2.0
SCOPE
This SOP is applicable for maintenance/servicing and verification/calibration of balances by external agency.

3.0
RESPONSIBILITY
Departmental Head Concern Production, Store, Quality control

4.0
ACCOUNTABILITY
Quality Assurance Manager.
5.0
PROCEDURE

5.1



5.2


5.3



5.4



5.5



5.6



5.7


Annual maintenance contract for the balances in different areas of different makes shall be given to the External Agency for their Maintenance/ Servicing and Verification/ Calibration. This shall be done by the Purchase Department Annually.

External Agency, engaged for the annual maintenance of the Electronic Balances shall make the necessary maintenance on the balances under contract and verify/ calibrate the balances at every one year interval.
                            
 In case of any breakdown, concerned department shall intimate to purchase department for the repair & maintenance of the balances. In such case, after every repair, balance shall be verified/ calibrated against the known weight by the external agency.
                       
During the visit of the External Agency for maintenance/ servicing and verification/ calibration of the balances, the concerned department head shall arrange to get their balances verified/calibrated in the prescribed format as per provided in SOP XXX/SOP/QA/73 or as per concern Department SOP.

All the balances shall be verified for the Eccentric Accuracy Check (at five locations i.e. all four corners & center) and for its working range by the pre-certified standard weights (rounded-off to the nearest denomination) as per details provide in XXX/SOP/QA/073 or as per concern Department SOP.

After doing verification/ calibration the duly filled-in format, by the representative of the external agency and checked by the concerned department head, shall be submitted to QA -Head for final review of the maintenance and verification /calibration of the balances.

Each department shall arrange to maintain the calibrated weights in their own areas and also their certification from Weight & Measurement Department annually through the purchase department. These weights shall also be used for the daily calibration of the balances in each area before commencing the weighing activity in each department.

6.0
REFERENCES     
Nil

7.0
ANNEXURES

Annexure No.
Title of Annexure
Format No.
NIL

8.0
ABBREVIATIONS
Abbreviations
Full Forms
SOP
Standard Operating Procedure
QA
Quality Assurance
XXX
Company name
















9.0   DISTRIBUTION
Master Copy
Head Quality Assurance Department
Controlled office Copy No. 1
Head Quality Assurance Deptt.
Controlled office Copy No. 2
Head Quality Control Deptt.
Controlled office Copy No. 3
Head Production (Tablet) Deptt.
Controlled office Copy No. 4
Head Production (Liquid) Deptt
Controlled office Copy No. 5
Head Production (External) Deptt
Controlled office Copy No. 6
Head Production (Soap) Deptt
Controlled office Copy No. 7
Head Store  Dept.(Main Block)
Controlled office Copy No. 8
Head Store  Dept.(External Block)


10.0
REVISION HISTORY
S.No.
Revision No.
Effective Date
Reason for Revision
Details of Change
Authorized By
(sign & Date)





















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