Saturday 17 December 2016

Procedure for handling of returned Material/products

1.0
PURPOSE
To Lay down systematic procedure to establish handling of returned material/ products from market.

2.0
SCOPE
This method is applicable for the handling of returned material/products from market.

3.0
RESPONSIBILITY
Production Head / Tech. Director/ Head Quality Assurance

4.0
ACCOUNTABILITY
 Head Quality Assurance
5.0
PROCEDURE

5.1


5.2

5.3

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5.5



5.6


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5.8


5.9


5.10


Any material or goods (Finished products &/or intermediates) returned from the market shall be stored in a separate area dedicated for storage of returned goods.

Record all the details in Returned Goods Record, as per the Annexure-II.

Inform the Quality Assurance department for evaluation of the returned goods.

The Quality Assurance chemist shall evaluate the returned goods for the following:
     (a) Check the COA and other documents with the returned consignment.
     (b) Condition of the Packaging, carton and container.
     (c) Labeling details.

If the returned materials has exceeded the labeled expiry period &/or the condition of the packaging, carton, container and storage condition of the material before returning/ shipping are doubtful, then destroy the material as per the XXX/SOP/QA/014 for control sample destruction.

If none of the above condition is apparent, then sample the material as per the XXX/SOP/QA/013 for sampling of the FG.

Analyze the sample as per the current approved product specification. If the product meets appropriate product specification, then the returned material/ product may be considered for reprocessing as per the SOP for reprocessing, provided the subsequent product meets the product specification.

In case the sample fails to meet the product specification, destroy the material/product as per the SOP for destruction, and initiate failure investigation.

Identify the batches manufactured during the same period &/or manufactured by using the same RM’s. Extend the investigation to these batches also.

Refer flow chart for handling of the returned material/ products as per Annexure I.
6.0
REFERENCES    
NIL

7.0
ANNEXURES

Annexure No.
Title of Annexure
Format No.
Annexure I
FLOW CHART OF HANDLING OF RETURNED MATERIAL/PRODUCT
QA/033/F01-00
Annexure II

RETURNED MATERIAL/ PRODUCT RECORD

QA/033/F02-02

8.0
ABBREVIATIONS
Abbreviations
Full Forms
SOP
Standard Operating Procedure
QA
Quality Assurance
COA
Certificate of Analysis
FG
Finished good
9.0
DISTRIBUTION
Master Copy
Head Quality Assurance Department

Controlled office Copy No. 1
Head Quality Assurance Deptt.


10.0

REVISION HISTORY
S.No.
Revision No.
Effective Date
Reason for Revision
Details of Change
Authorized By
(sign & Date)












                                   


Annexure I
              FLOW CHART OF HANDLING OF RETURNED MATERIAL/PRODUCT






Annexure II
RETURNED MATERIAL/ PRODUCT RECORD

Returned Product details

Reason for Return
Condition
Disposition Details
Checked By
Name
Batch No.
A. R. No.
Mfg. Date
Exp. Date
Quantity
Decision
Date
























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